Turnkey Installation of 120 KLPD Grain-Based Distillery - Silo to Dryer with Boiler and Turbine

  • Region : Bhutan

Industry Context

The overall CAPEX & OPEX needs to be integrated with maximum efficiency and product quality with seamless integration between steam and Power required for the process plant.

Challenges

1. Contractors

  • Labor Challenge

The remote location and challenging working conditions led to difficulties in sourcing contractors willing to work on-site.

  • Resource Management

Ensuring that the necessary skilled labor was available and motivated to complete the project on time required creative problem-solving and strong leadership.

Key Features of the Solution

1. Turnkey Project Execution

  • Comprehensive Approach
The project covered all aspects from the installation from grain silos till the dryer, ensuring seamless integration of all components.
  • Expert Coordination
Our team provided end-to-end management, from design and procurement to installation and commissioning, ensuring the project was delivered on time despite the challenges.

2. Integrated Evaporation Plant with Power generation

  • Innovation
This project marked the successful integration of an evaporation plant with an MPR distillation system, setting a new industry benchmark.
  • Optimized Energy Utilization
By leveraging steam-based power generation, we enhanced overall energy efficiency, utilizing waste heat effectively to maximize output while minimizing fuel consumption.

Value Delivered

1. Sustainable & Eco-Friendly Solution

Our system supports clean energy initiatives by optimizing fuel combustion, reducing emissions, and contributing to a more sustainable industrial process with a lower carbon footprint.

Conclusion

Successfully delivered a turnkey plant operating within defined performance parameters, ensuring consistent quality, quantity, efficiency and full Zero Liquid Discharge (ZLD), reinforcing our commitment to sustainability and excellence.