Distillery Plants (Alcohol/ Fuel Ethanol)

VAPCO provide technologies and systems for manufacturing various grades of ethanol such as Rectified Spirit, Extra Neutral Alcohol and Fuel Ethanol from varied feed stocks such as Molasses, Grains, Cane Juice and Cassava. The processes involved in any typical ethanol manufacturing plant can be categorized into two parts namely Process plant systems & Effluent Treatment plant systems.

Effluent treatment plant systems

(A) For Molasses based distillery

  • Bio Methanation Plant : For producing Bio Gas from waste.
  • Integrated and stand alone Evaporation : For reduction in effluent volumes.
  • Spent was incineration boiler : For firing the concentrated spent wash along with carrier fuel to produce steam for the complex.

(B) For Grain based distillery

  • Decantation system : For seprating wet cake and Thin slops.
  • Integrated Evaporation : To recover process condensate & thick syrup which is further mixed with wet cake.
  • Dryer : To obtain high quality fibrous DDGS as a byproduct, thus increasing plant profitability in environment & economical ways.

Ethanol & Bio Fuels

Process Plant Systems

Fermentation

Distillation

Atmospheric Distillation

Multi Pressure Distillation

Molecular Sieve Dehydration