Turnkey Installation of 120 KLPD Grain-Based Distillery

Turnkey Installation of 120 KLPD Grain-Based Distillery - Silo to Dryer with Boiler and Turbine

Industry Context

The overall CAPEX & OPEX needs to be integrated with maximum efficiency and product quality with seamless integration between steam and Power required for the process plant.

Challenges

1. Contractors

The remote location and challenging working conditions led to difficulties in sourcing contractors willing to work on-site.

Ensuring that the necessary skilled labor was available and motivated to complete the project on time required creative problem-solving and strong leadership.

Key Features of the Solution

1. Turnkey Project Execution

The project covered all aspects from the installation from grain silos till the dryer, ensuring seamless integration of all components.

Our team provided end-to-end management, from design and procurement to installation and commissioning, ensuring the project was delivered on time despite the challenges.

2. Integrated Evaporation Plant with Power generation

This project marked the successful integration of an evaporation plant with an MPR distillation system, setting a new industry benchmark.

By leveraging steam-based power generation, we enhanced overall energy efficiency, utilizing waste heat effectively to maximize output while minimizing fuel consumption.

Value Delivered

1. Sustainable & Eco-Friendly Solution

Our system supports clean energy initiatives by optimizing fuel combustion, reducing emissions, and contributing to a more sustainable industrial process with a lower carbon footprint.

Conclusion

Successfully delivered a turnkey plant operating within defined performance parameters, ensuring consistent quality, quantity, efficiency and full Zero Liquid Discharge (ZLD), reinforcing our commitment to sustainability and excellence.